The Aerocompact COMPACTMETAL are specially selected and designed products, suitable for all metal roof types. The corresponding module clamps are available in the click-on version for faster assembly. The clamps are available with and without earthing pins.
The patented CompactMETAL TR system is a self-supporting long rail PV substructure for sandwich sheet metal roofs.
The innovative fastening concept for the safe introduction of forces into the substructure is recommended by well-known sandwich panel manufacturers. The protected static algorithm in the AeroTOOL prevents the sandwich covering from being overloaded - even with the highest snow loads.
A common way of attaching PV systems to sandwich panels is to screw the substructure directly onto the top layer of the panels with thin sheet metal screws. The interaction of forces caused by snow and wind can in the long run lead to permanent damage to the upper level.
The result is leakage, detachment of the outer shell and the resulting “static uncertainty”. Sandwich panel manufacturers report
of extensive damage to building roofs.
AEROCOMPACT® has developed a revolutionary fastening solution for PV modules on sandwich sheet metal roofs. By using innovative and patented components from the CompactMETAL modular system, the panels are only activated up to their permitted load limit.
The main role in the system is assumed by the TR long rail, which can assume loads over large distances. Wind loads are only absorbed via the sandwich fasteners and the rail. Snow loads are introduced directly into the substructure using a patented support concept. A patented structural algorithm regulates the maximum permissible bearing load for the intermediate bearings.
Intermediate support positions are statically determined and prevent the rail from touching the roof. This prevents damage to the panel. Self-tapping screws make assembly quick, easy and efficient. The clearly structured concept of the system is easy to understand and assembly errors are therefore minimized. Only self-tapping screws are used.
Application with high wind and snow loads.
With the standing seam series CompactMETAL TM, the installation of PV modules on practically all seam sheet roof types is possible. Clamps with the pre-assembled short rail are designed for direct fastening of PV modules. By optionally attaching the X40 / 50 mounting rail, the alignment of the modules is also possible in portrait mode (portrait format).
The installation of modules in portrait mode (portrait format) is easily possible using the X40 / 50 mounting rail from the CompactPITCH modular system. The rail is attached directly to the standing seam clamp with the XPN cross connector provided for this purpose. This variant can be planned in AeroTOOL.
Penetration-free fastening on the handcrafted double lock standing seam, optimum form fit due to convex/concave preformed fixing screws.
Penetration-free fastening on the craftsman angled standing seam and snap seam profiles such as Nordic Klick Falz®1, etc. Optimum form fit due to convex/concave preformed fixing screws.
Penetration-free fastening to round seam roofs like BEMO®2, Kalzip®3, Aluform®4 or RIB-ROOF Evolution®5. Optimal form fit thanks to convex/concave preformed fixing screws.
Two-piece and form-fitting clamp, especially designed for system sliding fold seam roofs such as RIB-ROOF 465®5 and GBS®6.
Two-piece and form-fitting clamp, especially designed for system sliding fold seam roofs such as Domitec®6, KLIP-LOK 406®7, SAFLOK 410®8, etc.
Two-piece and form-fitting clamp, especially designed for system sliding fold seam roofs such as KLIP-LOK 980 Optima®7, KLIP-LOK 700®7, WeatherClip 655®9, WeatherClip 700®9, etc.
Registered trademarks, by company: 1 DS Stahl GmbH; 2 BEMO SYSTEMS GmbH; 3 Kalzip GmbH; 4 Aluform System GmbH & Co. KG; 5 Zambelli Holding GmbH; 6 DOMICO Dach-, Wand- und Fassadensysteme KG; 7 BLUESCOPE STEEL LIMITED; 8 Safintra South Africa (Pty) Ltd; 9 DMI Building Products (M) Sdn Bhd.; 10 PREFA Aluminiumprodukte GmbH; 11 RHEINZINK AUSTRIA GMBH; 12 Astron Buildings GmbH
The CompactMETAL TS08/TS15 is our trapezoidal short rail with the best price-performance rate. The rail is pre-assembled with sealing tape and is supplied with two thin sheet screws (chip-free and thread-forming) and sealing washer.
Components to use:
Installation manual TS08-CLE10⁄CLM10
(This variant is also suitable with the TS15 short rail)
Components to use:
Installation manual TS08-EL05-CLE10⁄CLM10
(This variant is also suitable with the TS15 short rail)
The Trapezoidal sheet bridge is for longitudinal and transverse mounting.
Components to use:
Installation Manual TL38-CLE10⁄CLM10
(This variant is also suitable with the TL25)
Components to use:
Installation Manual TL38-EL05-CLE10⁄CLM10
(This variant is also suitable with the TL25)
Components to use:
Drawing TL38-EL05-PS⁄PL-CLE10⁄CLM10-LSP
Installation manual TL38-EL05-PS⁄PL
(This variant is also suitable with the TL25)
COMPACTCLAMP CLE10
Aerocompact Universal click module clamp for end positions, 30-46mm adjustable with integrated earthing pins.
COMPACTCLAMP CLM10
Aerocompact Universal click module clamp for middle positions, 30-50mm adjustable with integrated earthing pins.
CLM 10 middleclamp click 30 - 46 incl. pins
CLE10 endclamp adj 30 - 46 incl. pins
TS08 trapezoidal short rail 80 mm
TS15 trapezoidal short rail 150 mm
TL38 trapezoidal sheet bridge 380 mm
TMM08 single-seam clamp with short rail
TMR08 rounded-seam clamp with short rail
TMDS08 double-seam clamp with short rail
EL05 height adapter 33 mm
EL10 height adapter 83 mm
PS tilt adapter front 20 mm
PM tilt adapter back 100 mm
PL tilt adapter back 180 mm
LSP locking set additional elevation
EJOT JF3-2-5,5x25 E11 metal sheet screw
wire clamp 8-10 (fastening equipotential bonding)
For screwing and unscrewing stainless steel hexagon head screws without damage. The screws are secured against falling out thanks to the integrated retaining spring. Optimally suited for all cordless screwdrivers due to the ¼ " hexagonal shaft.
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