COMPACTMETAL

INSTALLAZIONE COMPATTA E ROBUSTA DI MODULI FV SU TETTI METALLICI

Gli Aerocompact COMPACTMETAL sono prodotti appositamente selezionati e progettati, adatti a tutti i tipi di tetto. Quasi tutti i tipi di prodotto non hanno binari continui, il che significa che il costo dei materiali può essere ridotto mantenendo la stessa resistenza statica. I relativi morsetti per moduli sono disponibili nella versione con fissaggio a scatto per un montaggio più rapido. I terminali sono disponibili con e senza pin di messa a terra.

Argomenti

Soluzioni

CompactMETAL TR

SANDWICH PV

CompactMETAL TR

Il sistema brevettato CompactMETAL TR è una sottostruttura autoportante a binario lungo per fotovoltaico per tetti in lamiera sandwich.
L‘innovativo concetto di fissaggio per l‘introduzione sicura delle forze nella sottostruttura è raccomandato da noti produttori di pannelli sandwich.
L‘algoritmo di analisi statica, soggetto a protezione, nell‘AeroTOOL impedisce il sovraccarico della copertura sandwich, anche nel caso di carichi di neve massimi.

La SFIDA

Un modo molto diffuso per fissare gli impianti fotovoltaici su pannelli sandwich consiste nell‘avvitare la sottostruttura direttamente sullo strato superiore dei pannelli con viti per lamiera sottile. L‘interazione delle forze causate dalla neve e dal vento può portare, con il tempo, a danni permanenti nello strato superiore.

Ne conseguono mancanza di tenuta, distacco del guscio esterno e una conseguente “incertezza statica”. I produttori di pannelli sandwich segnalano ingenti danni ai tetti degli edifici.

La SOLUZIONE

AEROCOMPACT® ha sviluppato una soluzione di fissaggio rivoluzionaria per moduli fotovoltaici su tetti in lamiera sandwich. Grazie all‘utilizzo di componenti innovativi e brevettati del sistema modulare CompactMETAL, i pannelli vengono attivati solo fino al limite di sollecitazione consentito.

L‘attore principale del sistema è il binario lungo TR che può assorbire carichi su grandi distanze. I carichi di vento vengono assorbiti esclusivamente tramite i dispositivi di fissaggio sandwich e il binario. I carichi di neve vengono introdotti direttamente nella sottostruttura tramite un concetto di appoggio brevettato. Un algoritmo brevettato di analisi statica regola il carico di appoggio massimo ammesso per i supporti intermedi.

Le posizioni di appoggio intermedie vengono determinate staticamente e impediscono un contatto del binario con il tetto. Si evitano, di conseguenza, danni al pannello. Grazie alle viti autofilettanti, il montaggio è rapido, facile ed efficiente. Il concetto chiaramente strutturato del sistema è di facile comprensione e gli errori di installazione sono pertanto ridotti al minimo. Vengono utilizzate esclusivamente viti autofilettanti.

  • Sistema di appoggio brevettato

  • Per elevati carichi di neve e di vento

  • Sistema autoportante

  • Raccomandato dai produttori di pannelli

  • Sicurezza e qualità testate

  • Non soggetto ad autorizzazione da parte dei produttori di pannelli

Le VARIANTI

TR74

Con elevati carichi di vento e di neve.

  • a = 60 mm
  • b = 99 mm
  • c = 74 mm
  • d = 67 mm
  • CompactMETAL TR Product-Leaflet en de it nl
  • CompactMETAL TR Checklist en de
  • CompactMETAL TR Assembly Instruction en de

TR59

Con carico di neve ridotto

  • a = 60 mm
  • b = 84 mm
  • c = 59 mm
  • d = 52 mm
  • CompactMETAL TR Product-Leaflet en de it nl
  • CompactMETAL TR Checklist en de
  • CompactMETAL TR Assembly Instructions en de

CompactMETAL TM

Seam clamps series

With the standing seam series CompactMETAL TM, the installation of PV modules on practically all seam sheet roof types is possible. Clamps with the pre-assembled short rail are designed for direct fastening of PV modules. By optionally attaching the X40 / 50 mounting rail, the alignment of the modules is also possible in portrait mode (portrait format).

  • For high snow and wind loads

  • Extremely high holding forces

  • Module-bearing clamp

  • Portrait assembly possible

  • Penetration-free assembly

  • Form-fitting connection

Landscape Mode via direct mounting

Landscape Mode via direct mounting

The installation of modules in Landscape Mode is easily possible by direct mounting on the seam clamps.

  • TM Product-Leaflet en de
  • TM Installation-Manual en de
  • TM Checklist en de

Portrait Mode with rails

Portrait Mode via rails

The installation of modules in portrait mode (portrait format) is easily possible using the X40 / 50 mounting rail from the CompactPITCH modular system. The rail is attached directly to the standing seam clamp with the XPN cross connector provided for this purpose. This variant can be planned in AeroTOOL.

  • TM Product-Leaflet en de
  • TM Installation-Manual en de
  • TM Checklists en de

The Seam clamps

TMDS08 double seam clamp

Penetration-free fastening on the handcrafted double lock standing seam, optimum form fit due to convex/concave preformed fixing screws.

  • CompactFLAT TM Product-Leaflet en de
  • CompactFLAT TM Checklist en de
  • CompactFLAT TM Installation-Manual en de

TMM08 Angle and Snap Seam Clamp

Penetration-free fastening on the craftsman angled standing seam and snap seam profiles such as Nordic Klick Falz®1, etc. Optimum form fit due to convex/concave preformed fixing screws.

  • CompactFLAT TM Product-Leaflet en de
  • CompactFLAT TM Checklist en de
  • CompactFLAT TM Installation-Manual en de

TMR08 round seam clamp

Penetration-free fastening to round seam roofs like BEMO®2, Kalzip®3, Aluform®4 or RIB-ROOF Evolution®5. Optimal form fit thanks to convex/concave preformed fixing screws.

  • CompactFLAT TM Product-Leaflet en de
  • CompactFLAT TM Checklist en de
  • CompactFLAT TM Installation-Manual en de

TMRD08 sliding fold seam clamp small

Two-piece and form-fitting clamp, especially designed for system sliding fold seam roofs such as RIB-ROOF 465®5 and GBS®6.

  • CompactFLAT TM Product-Leaflet en de
  • CompactFLAT TM Checklist en de
  • CompactFLAT TM Installation-Manual en de

TMK1508 sliding fold seam clamp medium

Two-piece and form-fitting clamp, especially designed for system sliding fold seam roofs such as Domitec®6, KLIP-LOK 406®7, SAFLOK 410®8, etc.

  • CompactFLAT TM Product-Leaflet en de
  • CompactFLAT TM Checklist en de
  • CompactFLAT TM Installation-Manual en de

TMK2008 sliding fold seam clamp large

Two-piece and form-fitting clamp, especially designed for system sliding fold seam roofs such as KLIP-LOK 980 Optima®7, KLIP-LOK 700®7, WeatherClip 655®9, WeatherClip 700®9, etc.

  • CompactFLAT TM Product-Leaflet en de
  • CompactFLAT TM Checklist en de
  • CompactFLAT TM Installation-Manual en de

Trademark notice

Registered trademarks, by company: 1 DS Stahl GmbH; 2 BEMO SYSTEMS GmbH; 3 Kalzip GmbH; 4 Aluform System GmbH & Co. KG; 5 Zambelli Holding GmbH; 6 DOMICO Dach-, Wand- und Fassadensysteme KG; 7 BLUESCOPE STEEL LIMITED; 8 Safintra South Africa (Pty) Ltd; 9 DMI Building Products (M) Sdn Bhd.; 10 PREFA Aluminiumprodukte GmbH; 11 RHEINZINK AUSTRIA GMBH; 12 Astron Buildings GmbH

TS08/TS15

Trapezoid short rail

The CompactMETAL TS08/TS15 is our trapezoidal short rail with the best price-performance rate. The rail is pre-assembled with sealing tape and is supplied with two thin sheet screws (chip-free and thread-forming) and sealing washer.

TS08-CLE10⁄CLM10 - VARIANTE LAMIERA TRAPEZOIDALE

TS08-CLE10⁄CLM10 - VARIANTE LAMIERA TRAPEZOIDALE

Cmponenti da utilizzare:

  • TS08 guida corta trapezoidale 80 mm
  • CLE10 Morsetto terminale CLICK, adj 30-46 + Pin
  • CLM 10 Morsetto centrale click 30-46 + Pin
  • Vite per lamiera EJOT JF3-2-5,5x25 E11

Disegno TS08-CLE10⁄CLM10

(Questa variante è possibile anche con la guida corta TS15)

TS08-EL05-CLE10⁄CLM10 - VARIANTE DI LAMIERA TRAPEZOIDALE

TS08-EL05-CLE10⁄CLM10 - VARIANTE DI LAMIERA TRAPEZOIDALE

Componenti da utilizzare:

  • TS08 guida corta trapezoidale trapezoidale 80 mm
  • EL05 adattatore altezza 33 mm
  • CLE10 Morsetto terminale CLICK, adj 30-46 + Pin
  • CLM 10 Morsetto centrale click 30-46 + Pin
  • Vite per lamiera EJOT JF3-2-5,5x25 E11

Disegno TS08-EL05-CLE10⁄CLM10

(Questa variante è possibile anche con la guida corta TS15)

TL25/38

Trapezoidal sheet bridge

The Trapezoidal sheet bridge is for longitudinal and transverse mounting.

TS08-CLE10⁄CLM10 - VARIANTE LAMIERA TRAPEZOIDALE

TS08-CLE10⁄CLM10 - VARIANTE LAMIERA TRAPEZOIDALE

Componenti da utilizzare:

  • TS08 guida corta trapezoidale 80 mm
  • CLE10 Morsetto terminale CLICK, adj 30-46 + Pin
  • CLM 10 Morsetto centrale click 30-46 + Pin
  • Vite per lamiera EJOT JF3-2-5,5x25 E11

Disegno TL38-CLE10⁄CLM10

(Questa variante è possibile anche con la guida corta TS15)

TS08-EL05-CLE10⁄CLM10 - VARIANTE DI LAMIERA TRAPEZOIDALE

TS08-EL05-CLE10⁄CLM10 - VARIANTE DI LAMIERA TRAPEZOIDALE

Componenti da utilizzare:

  • TS08 guida corta trapezoidale trapezoidale 80 mm
  • EL05 adattatore altezza 33 mm
  • CLE10 Morsetto terminale CLICK, adj 30-46 + Pin
  • CLM 10 Morsetto centrale click 30-46 + Pin
  • Vite per lamiera EJOT JF3-2-5,5x25 E11

Disegno TL38-EL05-CLE10⁄CLM10

(Questa variante è possibile anche con la guida corta TS15)

CompactCLAMP

Universal clamps 30mm - 46mm

COMPACTCLAMP CLE10

Aerocompact Universal click module clamp for end positions, 30-46mm adjustable with integrated earthing pins. 

  • Click-in connection for fast installation, incl. grounding pins,
  • Length 60 mm or 1.77 inch, for frame height 30 - 46 mm, or 1.181 - 1.968 inch
  • Pre assembled with M8 screw and nut, EN AW 6063 T66, A2-70,
  • Weight: 0,04 kg, 8,8 lbs/pc.

COMPACTCLAMP CLM10

Aerocompact Universal click module clamp for middle positions, 30-50mm adjustable with integrated earthing pins. 

  • Click-in connection for fast installation, incl. grounding pins,
  • Length 60 mm or 1.77 inch, for frame height 30 - 46 mm, or 1.181 - 1.968 inch
  • Pre assembled with M8 screw and nut, EN AW 6063 T66, A2-70,
  • Weight: 0,04 kg, 8,8 lbs/pc.

CLM10

CLM 10 middleclamp click 30 - 46 incl. pins

  • click-in connection for fast installation
  • incl. grounding pins, length 60 mm or 1.77 inch
  • for frame height 30 - 46 mm, or 1.181 - 1.968 inch
  • pre assembled with M8 screw and nut
  • EN AW 6063 T66, A2-70
  • weight: 0,04 kg, 8,8 lbs/pc.
CLM10

CLE10

CLE10 endclamp adj 30 - 46 incl. pins

  • click-in connection for fast installation
  • incl. grounding pin, length 45 mm or 1.77 inch
  • for frame height 30 - 46 mm
  • pre assembled with M8 screw and nut
  • EN AW 6063 T66, A2-70
  • weight: 0.06 kg, 0.13 lbs/pc.
CLE10

TS08

TS08 trapezoidal short rail 80 mm

  • Pperforated and pre-assembled with sealing tape
  • material: aluminum EN AW-6063 T66, EPDM
  • weight: 0.031 kg/pc.
TS08

TS15

TS15 trapezoidal short rail 150 mm

  • perforated and pre-assembled with sealing tape
  • material: aluminum EN AW-6063 T66, EPDM
  • weight: 0.031 kg/pc.
TS15

TL25

  • length 250 mm for seam distance 100 - 210 mm
  • perforated and pre-assembled with sealing tape
  • material: aluminum EN AW-6063 T66, EPDM
  • weight: 0.125 kg/pc.
TL25

TL38

TL38 trapezoidal sheet bridge 380 mm

  • length 380 mm for seam distance 210 - 333 mm
  • perforated and pre-assembled with sealing tape
  • material: aluminum EN AW-6063 T66, EPDM
  • weight: 0.17 kg/pc.
TL38

TMM08

TMM08 single-seam clamp with short rail

  • for single-folded seam roofings
  • pre-assembled with short rail clamp length 30 mm,
  • material aluminium rail length 80 mm,
  • material aluminium EN AW-6063 T66
  • weight 0,127 kg/pc.
TMM08

TMR08

TMR08 rounded-seam clamp with short rail

  • for rounded-seam roofings
  • pre-assembled with short rail clamp length 30mm
  • material aluminium rail length 80mm
  • material aluminium EN AW-6063 T66
  • weight 0,158 kg/pc.
TMR08

TMDS08

TMDS08 double-seam clamp with short rail

  • for double-seam roofings
  • pre-assembled with short rail clamp length 30 mm
  • material aluminium rail length 80mm
  • material aluminium EN AW-6063 T66
  • weight 0,086 kg/pc.
TMDS08

EL05

EL05 height adapter 33 mm

  • for min. 50 mm distance between module and roof
  • and/or additional elevation on pitched roofs
  • length 80 mm, underside bolting pre-assembled
  • fits on all CompactPITCH rails
  • material: aluminium EN AW-6063 T66, stainless steel A2-70
  • weight: 0.083 kg/pc.
EL05

EL10

EL10 height adapter 83 mm

  • For min. 100 mm distance between module and roof
  • and/or additional elevation on pitched roofs
  • length 80 mm, underside bolting pre-assembled
  • fits on all CompactPITCH rails
  • material: aluminium EN AW-6063 T66, stainless steel A2-70
  • weight: 0.141 kg/pc.
EL10

PS

PS tilt adapter front 20 mm

  • for additional elevation 5° - 15° on pitched roof
  • length 80 mm, outer dimensions section 26 x 43 mm
  • material: aluminium EN AW-6063 T66
  • weight: 0.047 kg/pc.
PS

PM

PM tilt adapter back 100 mm

  • for additional elevation 5° - 7° on pitched roof
  • length 80 mm, outer dimensions section 26 x 123 mm
  • material: aluminium EN AW-6063 T66
  • weight: 0.116 kg/pc.
PM

PL

PL tilt adapter back 180 mm

  • for additional elevation 10° - 15° on pitched roof
  • length 80 mm, outer dimensions section 26 x 203 mm
  • material: aluminium EN AW-6063 T66
  • weight: 0.161 kg/pc.
PL

LSP

LSP locking set additional elevation

  • for securing tilt adapters PS, PM, and PL
  • material: stainless steel A4 (washer), A2-70 (bolt, nut)
  • consisting of: 
    • locking washer form M, 8,2 / 18,2 mm
    • flange nut with serration DIN 6923 / EN 1661, M8
LSP

DBS5, 5x25

EJOT JF3-2-5,5x25 E11 metal sheet screw

  • for fixation on trapezoidal metal sheet min. 0.4 mm steel or 0.5 mm aluminium
  • screw length 25 mm, stainless steel A2
  • with hardened steel tip sealing washer diameter 11 mm,
  • stainless steel and EPDM
  • weight: 0.005 kg/pc.
DBS5, 5x25

wire clamp 8-10

wire clamp 8-10 (fastening equipotential bonding)

  • for fixing round wire 8 - 10 mm
  • on mounting rails with mounting channel for T-bolt M8
  • bolting hardware with T-bolt pre-assembled
  • material: stainless steel A2-70
  • weight: 0.07 kg/pc. 

BIT8S hex nut with retaining spring 8mm

For screwing and unscrewing stainless steel hexagon head screws without damage. The screws are secured against falling out thanks to the integrated retaining spring. Optimally suited for all cordless screwdrivers due to the ¼ " hexagonal shaft.

  • tool insert for stainless screws
  • 1/4'' drive, key size 8mm
  • with stainless steel spring as working aid
  • length 45mm
  • material: CrV steel, coated
BIT8S hex nut with retaining spring 8mm

    • Installation TL38 trapezoidal sheet bridge (basic structure)

      •

        Installation TL38 trapezoidal sheet bridge (50 mm distance between module and roof)

        •

          Installation TL38 trapezoidal sheet bridge (5-7° pitched)

          •

            Installation TS08 trapezoidal short rail (basic structure)

            •

              Installation TS08 trapezoidal short rail (50 mm distance between module and roof)

              •

                Installation TS08 trapezoidal short rail (5-7° pitched)

              Sede centrale in Europa

              Sede centrale negli USA

              Headquarter India

              • AEROCOMPACT® India Private Ltd. 
                Hub and Oak
                C-360, Defence Colony
                New Delhi, 110024
              • Phone: +91-8882632902
              • E-Mail: office.in(at)aerocompact.com

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