COMPACTFLAT S

The bracket-based flat roof system

  •  year product warranty
  •  Wind tunnel tested
  •  CE marked
AEROCOMPACT CompactFLAT S10 Key-Visual

RELIABLE. SIMPLE. UNIQUE.

With the COMPACTFLAT S system, we revolutionized the world of PV substructures. We challenged the standard rail substructures on the market and designed substructures based on aluminum brackets, making a name for ourselves worldwide.

The low weight and compactness of the brackets make them easy to store and transport. The aerodynamic design has excellent structural properties and requires significantly less ballasts than other systems on the market. Due to the small contact surface of the brackets an ideal water drainage is achieved.

  • Short assembly times
  • Low transport costs
  • Few components
  • Maximum safety due to extensive wind tunnel tests
  • Incl. pre-assembled PES protection pad
AEROCOMPACT CompactFLAT S05AEROCOMPACT CompactFLAT S05
AEROCOMPACT CompactFLAT S05 BackAEROCOMPACT CompactFLAT S05 Back
AEROCOMPACT CompactFLAT S05 DetailAEROCOMPACT CompactFLAT S05 Detail

S Brackets and connectors South

AEROCOMPACT CompactFLAT S BRACKETSAEROCOMPACT CompactFLAT S BRACKETS

S BRACKETS AND Connectors East/WEst

AEROCOMPACT CompactFLAT S BRACKETS OWAEROCOMPACT CompactFLAT S BRACKETS OW

CLE10PLUS/CLM10 module clamps

The PV modules are held in place using the universal click clamp with integrated grounding pins. The multi-system clamp is height-adjustable between 30 - 46 mm and can be conveniently clicked into place. The end clamp has a length of 80 mm. The clamps are also available in black.

Video

Ballast trays

This system variant with ballast trays, available in various sizes, is mainly used in areas with high wind loads and roofs with low point loads. The main advantages of this installation variant are, on the one hand, the additional ballast that can be installed per module and, on the other hand, the even distribution of the concentrated load on the roofing. The ballast tray can also be used for ballasting on gravel roofs by putting the gravel into the ballast trays.

Ballast securing bracket

With the additional ballast securing bracket, which fits perfectly with our ballast trays, the ballast stones are secured against slipping off the tray and ideally distributed.

Protection pads

To prevent damage to the roof cladding, additional protection pads can be placed under the ballast bodies and the stirrups. The protection pad is made of needle felt.

AEROCOMPACT Bautenschutzmatten ohne KlebestreifenAEROCOMPACT Bautenschutzmatten ohne Klebestreifen

Alpine brackets

For a certain snow load, which is calculated project-related by our proprietary design software AEROTOOL, our additional alpine brackets are used. The brackets reinforce the module on the long side by means of an additional clamping point. Overlong modules can be protected from bending by clamping on the long side, regardless of snow loads.  

AEROCOMPACT CompactFLAT S ALPINEAEROCOMPACT CompactFLAT S ALPINE

Roof anchor

AEROCOMPACT offers a sophisticated hybrid solution for roofs that cannot withstand the extra weight of a photovoltaic system. The combination of roof attachment points and ballast reduces the overall weight of the installation. This option can also be used in areas with seismic activity to prevent the system from shifting due to the effect of earthquakes.

AEROCOMPACT CompactFLAT S10 DachankerAEROCOMPACT CompactFLAT S10 Dachanker

Wind deflector

The system component is used to reduce the wind load. Depending on the system, the wind deflector can be fastened with just one screw and is available in various lengths. The primary task of the wind deflector is to minimise air resistance and reduce wind loads on the PV modules. This measure increases the stability of the system and minimises the risk of wind loads and possible damage.

Ballast blocks can be placed on the brackets without any fasteners. With our proprietary design and engineering software AEROTOOL it is possible to calculate exactly how much weight has to be placed on each bracket.

This system variant with ballast trays, available in various sizes, is mainly used in areas with high wind loads and roofs with low point loads. The main advantages of this installation variant are, on the one hand, the additional ballast that can be installed per module and, on the other hand, the even distribution of the concentrated load on the roofing. The ballast tray can also be used for ballasting on gravel roofs by putting the gravel into the ballast trays. With the additional ballast securing bracket, the ballast stones are secured against slipping from the tray and ideally distributed.

AEROCOMPACT offers a sophisticated hybrid solution for roofs that cannot withstand the extra weight of a photovoltaic system. The combination of roof mounting points and ballast reduces the overall weight of the installation. This option can also be used in areas with seismic activity to prevent the system from shifting due to the effect of earthquakes.

AEROCOMPACT CompactFLAT S10 DachankerAEROCOMPACT CompactFLAT S10 Dachanker

CABLE MANAGEMENT

The cable management solution for string cabling of rows is UL certified and available as an accessory.

Micro inverter holder

With the new update, a UL certified micro inverter and optimizer mount is now available.

CLP-U UNIVERSAL CABLE CLIP

The universal cable clip makes it easy to attach cables. It can be attached either to the module frame or to the rails.

WCL8-10 wire clamp

The wire clamp ensures a secure, stable connection and high conductivity for integrating the system into the lightning protection system. They offer flexible application options and ensure long-term reliability and corrosion resistance.

SCR-GA FASTENING SET

The SCR-GA screw connection enables the attachment of any accessories to all AEROCOMPACT rail types.

OPTIMIZER CLAMP

Our new optimizer clamp is an innovative new development that focuses on the essentials: easy handling, quick installation and maximum compatibility with all AEROCOMPACT systems.

Download Datasheet

FRICTION COEFFICIENT MEASURING CASE

The aluminum coefficient of friction measuring case with weight block and tension spring scale enables the determination of the coefficient of friction on the flat roof and serves to reliably evaluate the roof surface adhesion.

Download datasheet

ASSEMBLY VIDEO | COMPACTFLAT S05
ASSEMBLY VIDEO | COMPACTFLAT S10
ASSEMBLY VIDEO | COMPACTFLAT S15
ASSEMBLY VIDEO | COMPACTFLAT S PLUS EAST/WEST
COMPACTFLAT S05 | ALPINE
COMPACTFLAT | BALLAST TRAY LONG | CONNECTOR
COMPACTFLAT | BALLAST TRAY LONG | FRONT BRACKET
COMPACTFLAT | BALLAST TRAY LONG | END BRACKET
COMPACTFLAT | CABLE MANAGEMENT
COMPACTFLAT | DIRECT BALLASTING

SELECT YOUR SYSTEM

Products Total: 7
Tilt angle
Secured with
Shading angle
Alignment
S10

CompactFLAT S10 – 380 mm row spacing

  • Tilt angle: 10°
  • Secured with: Ballast Blocks, Gravel/River Rocks, Anchor attachment
  • Shading angle: > 20°
  • Alignment: South
S10

CompactFLAT S10 – 527 mm row spacing

  • Tilt angle: 10°
  • Secured with: Ballast Blocks, Gravel/River Rocks, Anchor attachment
  • Shading angle: < 20°
  • Alignment: South
S15

CompactFLAT S15 – 571 mm row spacing

  • Tilt angle: 15°
  • Secured with: Ballast Blocks, Gravel/River Rocks, Anchor attachment
  • Shading angle: > 20°
  • Alignment: South
S15

CompactFLAT S15 – 790 mm row spacing

  • Tilt angle: 15°
  • Secured with: Ballast Blocks, Gravel/River Rocks, Anchor attachment
  • Shading angle: < 20°
  • Alignment: South
S10 PLUS

CompactFLAT S10 PLUS – 182 mm row spacing

  • Tilt angle: 10°
  • Secured with: Ballast Blocks, Gravel/River Rocks, Anchor attachment
  • Shading angle: none
  • Alignment: East/West
S10 PLUS

CompactFLAT S10 PLUS – 350 mm row spacing

  • Tilt angle: 10°
  • Secured with: Ballast Blocks, Gravel/River Rocks, Anchor attachment
  • Shading angle: none
  • Alignment: East/West

DOWNLOADS

  • Leaflet COMPACTFLAT S10
  • Leaflet COMPACTFLAT S10 PLUS
  • Leaflet COMPACTFLAT S15
  • Intake form COMPACTFLAT S
  • Assembly instructions COMPACTFLAT S05 / S10 / S15
  • Assembly instructions COMPACTFLAT S10 PLUS
  • Instructions for measuring the coefficient of friction

FAQs

Frequently Asked Questions About COMPACTFLAT S

What makes COMPACTFLAT S technically unique? 

COMPACTFLAT S uses compact aluminum brackets instead of a continuous rail structure. The system requires only a few components and can be stored and transported in a space-saving manner. Its aerodynamic design has been tested in a wind tunnel and can reduce the amount of ballast required. The small contact area of the brackets also helps water drain off the roof. The system is CE-marked and comes with a 25-year product warranty.

Why is the PES protection pad pre-installed on the COMPACTFLAT S? 

The PES protection pad comes pre-assembled to eliminate steps and reduce installation time. It protects the roof membrane exactly where the brackets and ballast elements rest.

When are alpine brackets and roof anchors used with COMPACTFLAT S? 

Alpine brackets are used in cases of increased snow loads and to secure excessively long modules along their length. Roof anchors are used for hybrid load-bearing when the roof’s structural load-bearing capacity is insufficient for ballast alone.

How does AEROTOOL support the design of COMPACTFLAT S? 

AEROTOOL calculates, on a project-by-project basis, how much ballast is required for each bracket. The software also determines the snow load threshold at which additional Alpine brackets are required. As a result, ballast and additional system components are not selected on a flat-rate basis, but are determined based on the specific roof geometry and the loads specified for the project.

Does COMPACTFLAT S always require a roof penetration? 

No. Depending on the project, COMPACTFLAT S can be secured using stone or gravel ballast, or with an anchor fastening. In a hybrid solution, roof mounting points and ballast are combined to reduce the total weight of the system. Which option is suitable depends on the roof structure, wind load, coefficient of friction, and load-bearing capacity.

For which flat roofs is COMPACTFLAT S generally suitable? 

For traditional flat roofs with concrete, bitumen, membrane, or gravel surfaces. The product family includes south-facing variants with 5-, 10-, or 15-degree tilt angles, as well as east-west variants with a 10-degree tilt—allowing users to balance yield per module against space utilization. Depending on the model, the system is secured using stone ballast, gravel ballast, or anchors. COMPACTFLAT GS is the ideal system for green roofs, while the COMPACTMETAL series is designed for sandwich and trapezoidal sheet metal roofs.

How is the roof's coefficient of friction determined—and why is it worth doing? 

Using the coefficient of friction measurement kit directly on the roof. A weight block and a tension spring scale determine how strongly the system’s contact with the existing surface resists slippage. The measured value is incorporated into the ballast calculation and provides a more concrete basis than a general estimate.

When is COMPACTFLAT S the right choice compared to other COMPACTFLAT models? 

COMPACTFLAT S is a compact mounting system with few components and variants for 5, 10, and 15 degrees south, as well as 10 degrees east-west. COMPACTFLAT SN 2 offers more clamping and rail options and is designed for modules up to 2,500 × 1,310 millimeters. COMPACTFLAT SN FAST focuses on pre-assembled east-west configurations with a 10-degree tilt and a module width of 1,134 millimeters. COMPACTFLAT S_BASE is designed for large modules, limited building load-bearing capacity, and various anchoring methods. The specific selection is calculated on a project-by-project basis.

What orientations and mounting angles are possible with COMPACTFLAT S? 

For south-facing installations, variants with 5, 10, and 15 degrees are available; the COMPACTFLAT S10 PLUS is designed for east-west orientations with a 10-degree tilt. The S10 is available with row spacing of 380 or 527 millimeters, while the S15 is available with 571 or 790 millimeters. The S10 PLUS is available with row spacing of 182 or 350 millimeters. The specific variant is selected based on the planned roof layout.

How can COMPACTFLAT S be adapted to high wind or snow loads? 

Alpine brackets are used when the snow load—determined by AEROTOOL on a project-by-project basis—exceeds a certain threshold, and they also support extra-long modules. Wind deflectors reduce wind loads. Roof anchors combine attachment points with ballast and can reduce the total weight. Ballast trays accommodate additional ballast and distribute point loads more evenly; they are designed, among other things, for high wind loads and gravel roofs. The combination is designed on a project-specific basis.

Why are ballast trays useful for certain projects? 

Ballast trays are particularly useful when additional loads need to be added or when point loads need to be distributed more evenly across the roof structure. They are also helpful for gravel roofs or in areas with high wind loads, where more robust ballasting is required.

What role do cable management and Optimizer accessories play? 

A dedicated cable management solution is available for string cabling of the module rows. In addition, brackets for microinverters and power optimizers, as well as universal cable clips, are available and can be attached to the module frame or the system. These components provide defined mounting points for electrical components and cables.

What documents do I need for the planning, bidding, and installation of COMPACTFLAT S? 

Our product brochures for the S10, S10 PLUS, and S15 are available for preliminary selection; the intake form is available for project preparation; and the bid template is available for the bidding process. For installation, there are common assembly instructions for the S05, S10, and S15, as well as separate assembly instructions for the S10 PLUS; the assembly instructions applicable to the specific model used take precedence. In addition, there are instructions for measuring the coefficient of friction. To submit an inquiry, please contact office@aerocompact.com or use the inquiry form.

What do the COMPACTFLAT S reference projects demonstrate in practice? 

The documented COMPACTFLAT-S projects cover a range of sizes: 75 kWp in Italy, 485 kWp at the Käsekeller in Lingenau, and 2.2 MW in Čačak, Serbia. This demonstrates that the same system can be used across this documented range.

How does AEROCOMPACT support the design of COMPACTFLAT S beyond the product itself? 

AEROTOOL supports project planning by calculating the required ballast for each bracket and assessing the potential use of Alpine brackets. In addition, we provide advice on system selection and assist with technical planning. You can reach us at office@aerocompact.com, +43 5524 22 566, or via the contact form.

OTHER SOLUTIONS